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Backing/Primary Backing
The primary backing material of carpeting is usually made of woven polypropylene
and its main value is to provide a base cloth to hold the yarn in place while the
tufting happens.
Berber
A looped style carpet is often referred to as a Berber. Berbers are big bulky yarns
with characteristic color flecks that are either produced in a level loop or multi-level
loop carpet construction. Although many Berbers are made out of olefin fiber, some
are made with nylon, or a blend of various carpet fibers.
Cable
A style of carpet constructed of thicker, typically longer yarn that is better suited
for rooms without a lot of activity. It can matte and crush with heavy foot traffic
so it is not recommended for stairs, hallways and other busy areas in your home.
Carpet Cushion
Commonly called padding, this is the layer of material that lies between the carpet
and floor. It’s carpet cushion, not the carpet itself, that determines how
a carpet feels beneath your feet and helps preserve the look while providing it
with tougher protection against wear and tear.
Carpet Dyeing (Continuous Dyeing)
Also called Continuous Dyeing, color is applied directly to the carpet face by spraying
or printing. This process is also used to create multicolor or patterned effects
in the carpet.
Cut Pile
Small loops of yarn are cut, creating what we call a cut pile carpet. The length
of these cut pieces of yarn is referred to as the pile height, and is basically
the distance between the looper and the primary backing. Selectively cutting, called
cut and loop construction, creates a recognizable pattern on the surface of the
carpet.
Density
A measure of how tightly the yarn is stitched into the primary backing. Higher density
carpet will typically wear better than lower density carpet.
Face Weight
Is determined by the actual amount of fiber per square yard, and is measured in
ounces. A typical carpet may have a face weight of 35 to 45 ounces for example.
Fiber
Fiber is the basic material that a carpet is made of. Over ninety percent of all
of the carpet made today is made up of synthetic fiber. The rest is natural fiber,
most commonly wool.
Frieze
This is a cut pile style that has a very high twist level, meaning each strand of
yarn is twisted so tightly that they actually curl over at the end. This creates
a textured surface with a knobby appearance, and a carpet of high durability and
very good wear-ability.
Loop Pile
A small hook called a looper grabs the yarn and holds it in place. This process
results in what is called loop pile construction. Loop pile products hold their
appearance very well. Since there are no exposed yarn tips, only the sides of the
yarn are exposed to wear and stress. Generally speaking, low profile loop carpet
stands up to heavy traffic best.
Matte/Crush
The application of weight (like a high traffic area) on an installed carpet produces
this visual effect. See Cable.
Nap
(See Pile Height)
Nylon
A synthetic fiber. Almost 75% of carpet today is made of nylon. Nylon is the leader
in: appearance retention, fade and heat resistance, soil and stain resistance, and
color and styling.
Olefin
See Polypropylene.
Pile
Cut or uncut loops of yarn that create the surface of carpeting.
Pile Height
Also called the nap, pile height is the length of the tuft measured from the primary
backing to the yarn tips. It’s usually shown as a fraction, or sometimes its
decimal equivalent. Usually shorter pile heights are more durable than longer pile
heights.
Plush
See Saxony.
Polyester
A common synthetic material well accepted for its bulkiness, color clarity, and
good stain and fade resistance. While not as resilient as nylon, Polyester fiber
carpet constructed with today’s new technologies can be a good performer.
Polypropylene
Another common synthetic material used in carpet manufacturing, sometimes referred
to as olefin. Today it represents more than thirty-five percent of the total fibers
used in the carpet industry. While polypropylene is not as resilient or resistant
to abrasion as nylon, it is naturally stain and fade resistant. Polypropylene is
most often used in loop pile carpet constructions.
Saxony
Saxony has a smooth, soft, velvet plush look and a luxurious feel with a uniform
twist and finish. This style is not a good choice for high traffic areas or rooms
with active kids. Also be aware that this style does show footprints and vacuum
marks.
Screen Printing
Another common method of carpet coloring, screen printing is where color is applied
through anywhere from one to as many as eight silk-screens.
Shearing
One of the last stages in the manufacturing of carpet, shearing is the process of
removing all of the little loose ends and projecting fibers that might have been
created during the tufting process. It also helps achieve the yarn’s tip definition
of the finished carpet.
Shedding
Shedding is a natural part of a new carpet. Frequent vacuuming for the first few
days should remove any loose fibers from the carpet’s surface.
Sprouting
Refers to small tufts or loops of carpet that become visible after the installation.
Use a small pair of scissors to carefully trim the loose fibers flush with the surface
of the carpet.
Stitch Rate
The measure of how close the yarns are together. Stitch rate is measured in penetrations,
or tufts, in a given length of carpet, usually an inch. The stitch rate is controlled
by how fast the carpet is moved through the tufting machine. Seven to eight tufts
per inch is a good number, while three or four is pretty poor.
Synthetic
Man-made, using chemical compounds versus natural materials. Over ninety percent
of all of the carpet is made up of synthetic fiber – usually one of three
materials: nylon, polypropylene or polyester. All three are created by similar chemical
processes using oil and natural gas.
Textured
A very popular cut pile carpet that has alternating twists of yarn creating a two-tone
appearance. This carpet creates a more casual atmosphere in the room and is available
in a broad range of prices.
Transition
When two different flooring products meet – say, carpeting and a hardwood
floor – it’s called a transition. Professional installers try to match
the surface heights of various flooring products to minimize transitions.
Tuft/Tufting
The first step in the manufacturing of carpet. Tufting begins with the process of
weaving the synthetic or staple fiber into a primary backing material.
Twist
When selecting carpet, you want a tight twist in each yarn, not loose and frayed
at the end.
Wool
The coat of sheep and the original staple fiber used in the making of carpet. Since
wool is a natural fiber, it ranges in color from off-white to black, with many earthen
tones between. Although wool doesn’t stand up to abrasion and moisture as
well as synthetics, it cleans well and is known to age gracefully. Wool
is the most expensive carpet fiber, and represents less than one percent of the
U.S. carpet market.
Yarn Dyeing
One of two dyeing methods used in the manufacturing of carpet. Yarn dyeing, also
called pre-dyeing, is where the color is applied to the yarn prior to tufting. The
advantages of all yarn dyeing methods include good side-by-side color consistency,
large lot sizes, and uniformity.
Yarn Dyeing-Beck
A second dyeing method used in the manufacturing of carpet involves applying color
to the yarn after the carpet has been tufted.